Dave Lewison
EF1
I built the hail guards for my chase partner Scott McPartland's XTerra. They were added bit by bit over several chase seasons. First, the deployable windshield guard, then polycarb panels on all rear windows, then deployable polycarb panels for driver & passenger. We now have ALL glass protected. I'd say the total cost of materials was in the neighborhood of $500. Total weight is under 100lbs, and gas mileage wasn't affected (the XTerra gets pretty crappy mileage to start with).
Our goal was to protect only the glass. Since we only get 2-3 weeks to chase each year, we needed to protect ourselves from chase-ending window replacements. Didn't care about the body so much, since you can still chase with a dented car...but not without windows! Details are here:
http://www.facethewind.com/XTerra/index.shtml
The problem I had with laminated glass is that it doesn't really increase the glass strength...it just prevents the shattered pieces from going everywhere...effectively still providing some protection, even when the glass shatters. Polycarb replacement windows were horribly expensive and so was the installation.
So, I took a page from Eric Nguyen's over-windshield design and built one myself that could fold back when not in use. It's made from thin wire mesh so that it doesn't act like a sail and rip off the roof rack at highway speeds. Deploying it takes 20 seconds...and it has been PROVEN in softball hail!
The Polycarb panels on the rest of the windows are hard-mounted using various techniques. And none of them are permanent...no drill holes. They can all be removed with a socket wrench in a couple hours and the XTerra looks stock again (minus the hail craters in the body!). Had to go with polycarb on the side windows because we need to see and film out of those windows. Metal mesh was unacceptable for that.
Our goal was to protect only the glass. Since we only get 2-3 weeks to chase each year, we needed to protect ourselves from chase-ending window replacements. Didn't care about the body so much, since you can still chase with a dented car...but not without windows! Details are here:
http://www.facethewind.com/XTerra/index.shtml
The problem I had with laminated glass is that it doesn't really increase the glass strength...it just prevents the shattered pieces from going everywhere...effectively still providing some protection, even when the glass shatters. Polycarb replacement windows were horribly expensive and so was the installation.
So, I took a page from Eric Nguyen's over-windshield design and built one myself that could fold back when not in use. It's made from thin wire mesh so that it doesn't act like a sail and rip off the roof rack at highway speeds. Deploying it takes 20 seconds...and it has been PROVEN in softball hail!
The Polycarb panels on the rest of the windows are hard-mounted using various techniques. And none of them are permanent...no drill holes. They can all be removed with a socket wrench in a couple hours and the XTerra looks stock again (minus the hail craters in the body!). Had to go with polycarb on the side windows because we need to see and film out of those windows. Metal mesh was unacceptable for that.